Typically it’s important to decide to doing one thing, no matter whether or not you suppose it’ll work or not. Should you don’t fail, you’ll by no means be taught. Should you don’t attempt, you’ll by no means begin. This was the logic behind my very first design-to-print 3D printing mission.
This looks as if an odd alternative when you think about that I don’t have any Wi-Fi sign issues.
Why I did this
I’ve reached the stage of 3D printer possession the place I’m keen to begin designing and printing my very own initiatives. The one drawback is that I’m coming from a background with very restricted design expertise. I did a little bit of CAD/CAM in class 25 years in the past, and I’ve performed with Blender and related packages out of pure curiosity.
The furthest I ever received with what may very well be thought of 3D design was making a nasty single-player stage in Hammer, the Half-Life stage editor, all these years in the past. It by no means noticed the sunshine of day, however the expertise gave me a renewed appreciation for 3D design.
Credit score: Tim Brookes / How-To Geek
So I’ve been in search of concepts to begin modeling. My unique concept was a clip for a waste bin that simply doesn’t keep shut, however the design goes to require extra thought than I first thought. I then began fascinated with very primary gadgets that I might design rapidly and see outcomes quick. My purpose is to construct confidence via doing, quite than poring over CAD software program.
And so I settled on a parabolic Wi-Fi sign booster. These are named since they use a parabola, a U-shaped symmetrical curve, to focus indicators in a selected route. My home is small, and my Wi-Fi sign is nice sufficient, however this appeared like a simple first step.
Beginning gradual in TinkerCAD
Previously, I’ve dabbled briefly with TinkerCAD, a user-friendly but restricted web-based design software that makes use of easy primitive shapes. Earlier than I began this mission, I additionally downloaded FreeCAD, a much more highly effective but complicated open-source design suite.
Although my intent is to ultimately transfer on to a extra full package deal like FreeCAD or Fusion, I rapidly scurried again to TinkerCAD for this mission. After measuring my router’s Wi-Fi antenna, I used 4 shapes to create a parabola with some holes so I might zip-tie the mannequin in place.
In complete, the design took about ten minutes, after which I downloaded an STL file, opened Bambu Studio, sliced it, and despatched it to the printer. The ultimate mannequin got here in at about 30g of filament and took simply over an hour to print. I wrapped some aluminum foil across the mannequin to divert the sign and made some small holes in it to strap the booster in place.
Whereas I had hoped for fulfillment, I felt a way of accomplishment simply taking the mannequin off the print mattress. I might have made an identical contraption with some cardboard, however turning a imprecise concept right into a digital file, adopted by a bodily object, in simply over an hour? That’s what it’s all about.
To my shock, it labored
After wrapping the parabola and breaking out the zip ties, I added my booster to one of many outermost antennas on my TP-Hyperlink router. I then used Apple’s built-in Wi-Fi Diagnostics instrument to measure the sign and switch charge. Right here’s what I noticed:
Now I headed over to the router and eliminated the parabola. As soon as once more, I measured the sign and switch charge:
What I didn’t count on was to have the ability to see a noticeable drop in sign power and switch charge after I took the parabola off:
The tip end result was a modest success, with a roughly -10dB improve in sign power, and as much as 300Mb/s enchancment in switch charge. Since my router is at one finish of my home (as a result of that’s the place the web connection enters the property), I might realistically now print a number of extra and add them to the opposite antennas on my router, directing the sign in direction of the again of the home.
So what did I be taught? At all times observe your desires, your Wi-Fi sign will probably be higher off for it.
In some ways, this was an ideal first mission. A modicum of success from a easy mission that price me a number of cents in filament and ten minutes of design.
Now the arduous work begins. It’s time to show my newfound momentum into uncooked talent and be taught to correctly mannequin, prototype, and excellent objects.

