Smooth plastics are infamous for jamming sorting machines, slipping by way of processing traces, and wreaking havoc on the atmosphere. They’re additionally not accepted in most municipal curbside recycling applications.
Amenities for recycling a lot of these plastic exist, however getting waste to those areas clear and freed from what some name “wishful recycling” gadgets (compostable cups, plastic utensils) is such a problem that almost all of soppy plastics, even the luggage recycled on the entrance of grocery shops, find yourself within the trash. The SPC is what Arbouzov calls a “pre-recycling machine,” designed to simplify this stream and ship plastic that is contained, traceable, and extra more likely to make it by way of the system.
I attempted to check how the blocks would flip into patio furnishings, as marketed, however did not be taught precisely how till months later, when Arbouzov despatched me a video of the blocks at their closing vacation spot—a facility in Frankfort, Indiana, that focuses on processing polyethylene and polypropylene movies. The blocks get shredded into crumbles resembling, a minimum of on video, handfuls of moist newspaper, that are then compressed into composite decking, chairs, backyard edging, and extra.
Courtesy of Clear Drop
Courtesy of Clear Drop
“The total cycle from mailing a block to it getting into recycling processing usually takes a couple of weeks,” Arbouzov mentioned, “relying on transport time and batching schedules.” Proper now, the Frankfort location is the one facility processing the blocks, however Arbouzov mentioned he hopes that is solely short-term.
“Our aim is to shift extra of this processing nearer to the place the fabric is generated, so blocks can transfer in bulk by way of regional recycling infrastructure slightly than by way of mail-based logistics,” he mentioned. “The mail-back system is basically a bridge that permits the fabric to be captured at present whereas that bigger infrastructure develops.”
Recycling, Rewired
I discovered that my family of three was capable of produce a block each couple of weeks, which rapidly outpaced the offered provide of mailers. Because the blocks began piling up on the ground of my workplace, I discovered myself wishing the SPC made one thing helpful for customers. Spoons, straws, 3D-printing filament … something that may very well be used at dwelling.
Nonetheless, a 2023 Greenpeace report discovered that recycling plastic can truly make it much more poisonous than it already is—heating it can’t solely trigger present chemical compounds to flee into the air and water provide, however even create new ones, like benzene. Would I would like this in my home? Does recycled plastic truly belong in a round economic system? I requested Arbouzov what he thought.

